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OSHA Forklift Training

We’ve taken the guess work out of understanding OSHA requirements.

While it may seem like common sense for a new equipment operator to receive proper training, many workplaces let their employees get behind the controls, untrained. Operator error is the number one cause of forklift-related injuries and fatalities in the U.S., which makes a lack of training the main culprit.

As a result of the number of preventable forklift-related accidents in the workplace, OSHA has created a number of forklift license requirements that can be found on their website under the standard for Powered Industrial Trucks.

THE BASICS OF OSHA FORKLIFT TRAINING

osha requirements

According to OSHA forklift license requirements, it’s the responsibility of the employer to make sure that any employee, temporary or permanent, who operates a forklift receives OSHA forklift training. Forklift training requirements include: 

Formal instruction in OSHA forklift certification. The employer can create their own forklift training and be compliant with OSHA forklift certification requirements by providing workers with informational charts, diagrams, slides, video tapes, films, audio tapes, and even just a teacher speaking to a class.

Practical training consisting of demos by the instructor and exercises practiced by the student. In addition to being compliant with OSHA forklift certification requirements, training needs to be specific to the workplace and to the type of equipment that they will be expected to use in the workplace.

Evaluation of the trainee’s performance in the workplace.

OSHA’s Forklift Certification Requirements

Forklift license requirements are broken up into 5 main sections on the OSHA website, and cover each of the following points:

  • Operator Training
  • Safe Operation
  • Training Program Implementation
  • Training Program Content
  • Refresher Training

1. Operator Training

It is the employer’s responsibility to make sure that each forklift operator understands how to drive a forklift safely, which is demonstrated through training and OSHA-approved testing.

Before a worker is allowed to operate a forklift, except during training, the employer must make sure that they have completed the proper training.

2. Safe Operation/Performance Requirements

Employers are able to create their own OSHA forklift certification program based on the unique qualities of their workplace and the types of forklifts used.

3. Forklift Training Program Implementation

Under OSHA forklift certification requirements, trainees may operate a powered industrial truck only:

Under direct supervision of a person who has the knowledge, training, and experience to train operators and evaluate their understanding, in an environment that does not put others in danger.

Forklift certification requirements include a combination of: Formal instruction (e.g., lecture, discussion, interactive computer learning, written material), Practical training (demonstrations and exercises performed by the trainee) and an Evaluation of the operator’s performance in the workplace. Once each of these phases have been passed, workers will receive their forklift license.

Read more on trainer qualifications for OSHA forklift training >

4. Forklift Training Program Content

Operators shall receive initial training in the following topics, with the exception to the topics that a forklift employer can prove are not relevant to their workplace, in order to fulfill OSHA forklift training requirements:

Truck-related topics:

  • Operating instructions, warnings and precautions
  • Differences from automobile
  • Controls and instrumentation
  • Engine or motor operation
  • Steering and maneuvering
  • Visibility
  • Fork and attachment adaptation, operation, use
  • Vehicle capacity and stability
  • Vehicle inspection and maintenance that the operator will be required to perform
  • Refueling/Charging/Recharging batteries
  • Operating limitations
  • Other instructions, etc

Workplace-related topics:

  • Surface conditions
  • Composition and stability of loads
  • Load manipulation, stacking, unstacking
  • Pedestrian traffic
  • Narrow aisles and restricted areas
  • Operating in hazardous (classified) locations
  • Operating on ramps and sloped surfaces
  • Potentially hazardous environmental conditions
  • Operating in closed environments or other areas where poor ventilation or maintenance
  • Could cause carbon monoxide or diesel exhaust build-up

Initial forklift training must include the OSHA forklift certification requirements.

5. Refresher Forklift Training and Evaluation

Refresher training, including an evaluation of the quality of that training, is required with OSHA forklift certification to ensure that employees are able to operate forklifts safely with the most up-to-date information and receive their forklift license.

Refresher training is required if the following occurs:

  1. Unsafe operation
  2. Accident or near-miss occurs
  3. An evaluation of the operator’s skills indicates a need for it
  4. When different types of equipment are introduced
  5. The workplace condition changes

An evaluation of each forklift operator’s performance must be conducted after the following to meet OSHA forklift training requirements:

  1. After initial training,
  2. After refresher training, and
  3. At least once every three years

Bonus: What dishonest trainers don’t want you to know about 3 year re-certification >> GO!

Also learn more about forklift license requirements for renewals.

Avoiding Duplicate Forklift TrainingOSHA Forklift Training

Forklift certification requirements say that if a forklift operator has been trained in a specific operating topic that is relevant to the workplace and type of equipment, and they have successfully proven their understanding of the topic, then further training is not required.

For 12 years our online forklift training program, CertifyMe.net, has offered free 3-year renewals for this reason.

It is also the reason we offer a forklift training kit for in-house training with all the curriculum’s, forklift certificates, and operator cards on a reusable and customizable template.

We even put the entire kit contents on a flash drive for your convenience.

Why is OSHA Forklift Certification Important?

OSHA forklift certification is important for two main reasons:

  • Prevent accidents and save lives
  • Avoid costly fines and legalities
  1. The Occupational Safety and Health Administration (OSHA) estimates that forklift accidents claim 85 lives in the United States each year. In addition, OSHA reports that, each year, forklifts account for approximately 100,000 industrial injuries, of which one-third are serious. To put these figures into perspective, more than one in ten forklifts in the United States each year will become involved in an accident. Studies show that a large proportion of accidents may be prevented by proper training. With this in mind, OSHA published a set of OSHA forklift certification requirements in 1999 specifying how OSHA forklift training should be carried out.
  2. Apart from helping to prevent accidents that can lead to injuries and fatalities, forklift certification protects employers from being hit with costly fines. According to OSHA, the penalty for serious and other non-serious violations starts at $12, 675. Willful or repeated violations, such as willfully allowing an untrained and uncertified worker to operate forklifts, cost a devastating $126, 749. As an employee, if you want to be considered for the best forklift jobs, you need a forklift certification because any employer serious about their business won’t be willing to risk being slammed with fines as a result of not complying with forklift training requirements. And as an employer, it’s imperative to the future of your company for you to follow all forklift certification requirements and only allow trained employees to drive forklifts.

What Does All This Mean for Employees?

If you want to be best prepared to protect your life on the job and avoid accidents, then you need to complete a quality forklift certification, one that covers all of OSHA’s forklift license requirements. You will learn exactly how to operate a forklift safely, perform inspections, and recognize and avoid hazards. As a result, you’ll be more productive at work, and your employer, or future employer, will greatly value your presence in the workplace. In fact, you can’t qualify for a great forklift job without forklift training and a forklift license.

What Does This Mean for Employers?

Not meeting the proper OSHA forklift certification requirements puts your business in jeopardy of costly fines and legalities. If an OSHA inspector finds that you have untrained operators in your workplace, you can be facing an expensive write-up. And if they come as a result of an accident and find that untrained workers were injured or killed when working with forklifts, you may be looking at serious legal action against you and your business.

Besides the risk of fines and legalities, not getting your employees the right OSHA forklift training and certification will hurt the productivity of your business. Workers who don’t have the knowledge and skills to operate forklifts safely and properly will be more likely to cause accidents, damage equipment and other structures, not perform effective maintenance or inspections, and simply not be able to work very efficiently. All of this means more money out of your business’s pocket and a lower bottom line with slower growth.

How Can I Complete My Forklift Certification?

All you have to do to complete your OSHA-approved forklift training and fulfill all forklift license requirements is to create an account on ForkliftCertification.com. It only takes a few minutes, and 5 easy steps:

  1. Sign Up
  2. Register Your Company and Employees
  3. Complete the Self-Paced Modules
  4. Complete the Practical Assessment with a Trainer
  5. Print Your Certificate

Fulfill OSHA Forklift Certification Requirements with ForkliftCertification.com

The forklift certification program at ForkliftCertification.com is 100% OSHA-compliant and includes all vital information, including these two main categories, to meet forklift training requirements:

1. OSHA forklift certification for the type of equipment to be used

·         The differences between a powered industrial truck and an automobile

·         The capacity and stability of the vehicle

·         How to refuel the vehicle or charge and recharge batteries, depending on how the forklift is powered

·         Operating the engine or motor and maneuvering the vehicle around the workplace

·         Maintenance and inspection responsibilities of the operator

·         Location and operation of instrumentation and controls

·         Operation and limitation of the fork and/or any attachments used

·         And any other operating precautions or instructions contained in the operator’s manual specific to the forklift truck or trucks being used.

2. OSHA forklift training concerning the working environment

·         The characteristics of the floor or ground that the vehicle will be used on

·         The composition and stability of the types of loads that will be transported

·         Manipulation, stacking and unstacking of loads

·         The nature of expected pedestrian traffic

·         The layout and width of aisles

·         Conditions of ramps and any other sloped surfaces that will affect the safe operation of the vehicle

·         Any other unique or hazardous features of the working environment.

Forklift training OSHA style involves taking into account operation in environments where ventilation may be restricted or inadequate vehicle maintenance may lead to the build-up of toxic gases like diesel exhaust or carbon monoxide.

Why Choose ForkliftCertification.com

With ForkliftCertification.com, being OSHA-compliant with forklift license training doesn’t have to be expensive or time consuming. Our OSHA forklift training is all available online for very affordable prices. Students of our program can access the forklift training from any device with an internet connection, 24/7. Whether you prefer to work from your couch, from the local coffee shop, or from work during your lunch break, you can complete your forklift license training and fulfill all OSHA requirements in only about one hour!

Here are the benefits of choosing ForkliftCertification.com for OSHA forklift training:

  • Save your employer hundreds of dollars by choosing our program
  • Skip the travel to an offsite training facility and train at home
  • Don’t waste time using your time-off or losing productivity at work
  • Learn everything you need to operate forklifts all in one place
  • Choose the specific type of forklift training you need
  • Print your operator card immediately upon completion
  • Receive your forklift license and protect your life on the job and qualify for higher paying jobs

The FLC Online Forklift License Program

We at FLC have created our program with the following points in mind to protect your life on the job and ensure you’re compliant with all OSHA forklift certification requirements.

• Safe operation of the trucks being used in the workplace

• Workplace hazards related to the use of the vehicle

• General requirements of the OSHA standard

You won’t have to worry about missing an OSHA update or regulation; we’ve designed our programs to always be up-to-date on all OSHA forklift training requirements.

Get Started NOW!

Select one of our courses below to get trained and meet all forklift certification requirements:

  • TRAIN A TRAINER
    Trains your experienced operators to lead the training and evaluations for new employees. Save money, time, and frustration with your own in-house instructors.
  • FORKLIFT TRAINING
    Warehouse Forklifts, Classes 1, 4, 5
    Pallet Jacks & Order Pickers, Classes 2, 3
    Rough Terrain Forklifts, Class 7
  • TOTAL PACKAGE
    Our Bundle Package includes both the Train the Trainer course and the Training Kit to save you money with one discounted price. If you’re an employer, the Bundle Package is the most cost-efficient way to train your entire workplace using your own in-house instructors.

ADDITONAL RESOURCES: AVOID INJURIES WITH OSHA FORKLIFT TRAINING AND THESE 7 PREVENTATIVE STEPS

Aside from making sure your employees receive OSHA-approved forklift training, you can help prevent injuries and fatalities on your worksite by requiring your employees receive up-to-date OSHA forklift certification training, and to take the time to complete daily maintenance checks on the forklifts. Prevention is the best way to improve safety, increase employee productivity, and lower costs.

Read more here to learn the different maintenance checks you can complete yourself, and the type of forklift certification you should look into for your workers.

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