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5 Forklift Safety Tips

learn 5 forklift tips to improve worker safety

Forklift Tips – Why a Safe Workplace is a Better Workplace

“Safety first.” For many companies, this slogan is important, but not THE most important concept. At, safety is why we’re in business. It’s what drives our team of OSHA forklift experts day-in and day-out to produce the best forklift training materials available today. Until the workplace is accident-free, we’ll do everything possible to give managers and employees the best possible forklift safety training and forklift tips.

Why is Forklift Safety Important?

Accidents, injuries, and other on-the-job mishaps will be investigated by OSHA. If you or your company are found to have operated forklifts or other powered industrial trucks without proper training, heavy fines and other financial penalties are very likely. Plus, the negative PR that could result from a lengthy investigation can do severe damage to both personal and professional reputations.

OSHA safety regulations are in place for a reason. That’s why it’s so important to follow the forklift safety tips (and other reference materials) outlined in this article.

Five Forklift Safety Tips

Make these forklift tips a concrete part of your workplace and you’ll not only be able to reduce accidents, but also reduce the other negative side effects that come with poor forklift safety:

  1. Report an accident, even if you think it’s no big deal. Forklift safety is a serious matter. Even the smallest safety infraction should be mentioned to your supervisor.
  2. Never travel with elevated cargo. This is one of the most important aspects of forklift safety training and is a leading cause of industrial accidents. Elevated cargo causes tip-overs, unbalanced traction, limited visibility and other safety risks.
  3. Proceed with caution along inclines, near corners and adjacent to loading trucks. One of the most useful forklift safety tips involves common sense forklift operation around certain hazard areas. Loading docks, non-linear routes, and areas with pedestrian traffic require safe speeds, extra caution, and a solid knowledge of OSHA forklift safety procedures.
  4. Use a spotter whenever the forklift driver has limited vision. Teamwork is essential for forklift drivers that require a better line of sight. Have a co-worker spot for you whenever a limited field of vision impacts your ability to effectively and safely operate your forklift.
  5. Ensure your forklift’s safety features are working before each shift begins. This includes the horn, safety lights, backup warning signals, brakes, lift controls, and other functional aspects of your forklift. The best forklift safety program starts with thorough maintenance inspections!

These forklift safety tips and other forklift operating strategies are just some of the valuable content you’ll come across with each FLC training option, either the Training Kit or Train a Trainer. And with the aforementioned Operator Safety First concept in place, it’s easy to see why FLC is the trusted forklift safety training provider for firms all across the country.

Forklift Safety

3 Forklift Safety Products for Preventing Forklift Accidents

According to OSHA figures, forklifts are responsible for 85 fatal accidents, 34,000 serious injuries and 61,800 non-serious injuries each year. Of fatal accidents, 42 percent are caused by an individual getting crushed by a forklift tipping over and over a third by an employee being crushed between the vehicle and a surface or another vehicle. The remaining 22 percent are the result of a worker being struck or run over by a forklift, hit by falling material, or falling from a platform onto the forks. One of the best and most well-received forklift tips for reducing accidents in your workplace is to take advantage of new technologies.

More smart safety products are being introduced into the market to support employee compliance with OSHA forklift safety tips and regulations. While no device on earth can replace a thorough safety training and certification training program, these devices can take over briefly while your operators’ minds drift away to distracted thoughts.

Driving awareness system

Designed and produced in Australia, the Tag Based Proximity Warning Alert lets forklift operators know when a pedestrian is getting too close for comfort and enables them to take preventive action and avoid a collision. Even collisions that do not result in injury can cost a company hundreds of thousands of dollars each day in equipment downtime. The Bodyguard TB-PWA saves lives and money.

Hyster red seat belt with interlock device

The global materials handling company, Hyster, has recently developed a high visibility seat belt with optional interlock system. While the red belt increases visibility to create a visual reminder to the operator and an easy way for forklift bosses to monitor safety compliance, the interlock system takes safety a step further. The smart system can detect when an operator is not using the seat belt, slows down and comes to a stop until the interlocks are reset.

Forklift truck speed zoning system

Forklift operators driving at excessive speed in congested areas are a huge safety hazard, jeopardizing people, property, and products. Davis Derby has developed a speed zoning system that uses strategically placed routers to create speed-controlled zones around the workplace.  When a forklift enters one of these zones, the system automatically reduces its speed. The system may also be tuned to limit the vehicle’s reach height.

While each of these innovative products can help reduce distractions and accidents, they won’t be useful without proper forklift training that teaches forklift safety tips.

Where Can You Find Forklift Safety Training?

A vital component of safety is personal responsibility. Along these lines, we’ve created the “Operator Safety First” concept. This core aspect defines the entire line of FLC forklift safety training material. Operator Safety First is exactly what it sounds like. It stresses personal safety, first and foremost; if every forklift driver operates safety, the entire company will collectively follow. If any known safety practices are violated, Operator Safety First holds the operator accountable. And finally, the concept helps establish safe forklift operation guidelines for your entire fleet of forklift operators.

Along with crucial forklift tips for safety, all of the forklift certification training at FLC includes the skills, knowledge, and practical learning techniques to help you safely operate a lift. That’s great news for both you and your employer! You’ll enjoy enhanced job prospects and a better safety profile, and your employer will have peace of mind knowing they’ve hired an OSHA compliant forklift operator who knows all the most important forklift tips and practices.

Learn All the Forklift Safety Tips You Need to Prevent Accidents from FLC

FLC takes forklift safety training seriously because we know how seriously OSHA takes workplace safety violations. With fines and penalties exceeding $100,000, your company can’t afford to ignore safety. With our forklift safety tips, detailed instruction and comprehensive training material, you’re equipped to handle everything that comes your way.

Forklift safety training is available wherever (and whenever) you have an internet connection. FLC’s three training courses (Train a TrainerForklift Training Kit, and the Bundle Package) feature 24/7 access, tons of user-friendly features, expert forklift tips for safety and efficiency, 100% OSHA compliance, and other built-in benefits. Get your training with FLC today!

To speak with our forklift safety consultants, please call (888) 278-8896. And for other ways to get in touch, the FLC contact page is a valuable resource. Thanks for choosing as your forklift safety training provider.


Editor’s Note: This post was originally published in 2015 and has been revamped and updated with new, relevant information.

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